Raspberry Pi Zero 2 W slim snap-fit case
A minimal shell for the Raspberry Pi Zero 2 W, which measures 65 x 30 mm with four M2.5 holes on a 58 x 23 mm pattern. The base has 2.5 mm pegs that locate the board without screws, a microSD slot on the short edge and cutouts along the long edge for the mini HDMI and two micro USB ports. The lid clips on with four small cantilever hooks and leaves a 40-pin GPIO slot open so a pHAT or ribbon cable still fits. Overall size is 70 x 35 x 14 mm with 1.6 mm walls, and a grid of 2 mm vents sits over the SoC. Both halves print flat with no supports.
A download almost never matches the header, camera connector and HAT you actually use. In SpeakCAD you describe the case, preview it free in the browser, ask the chat to close the GPIO slot or add a camera ribbon exit, and download the STL when it is right.
Create a slim two-piece snap-fit case for a Raspberry Pi Zero 2 W board 65 x 30 mm with 2.5 mm locating pegs on a 58 x 23 mm pattern, 1.6 mm walls, outer size 70 x 35 x 14 mm, mini HDMI and dual micro USB cutouts, a microSD slot, a 40-pin GPIO slot and 2 mm vent holes.