Enclosures & cases

Whoop 4.0 battery pack protective travel case

A hard case for the Whoop 4.0 slide-on battery pack, the small rectangular block that is easy to crush in a gym bag, roughly 40 x 27 x 12 mm depending on revision. The pack sits in a 41 x 28 x 13 mm pocket with a foam-free friction fit, the hinged lid snaps shut with a 0.15 mm lip, and a 6 mm loop lets it hang on a key ring or bag zip. There is a 12.5 x 7 mm cut-out so the USB-C cable can charge the pack while it is inside. Walls are 1.8 mm and the case prints open side up. Open the ready-made model free, resize it on your phone or computer, then download a print-ready STL, 3MF or G-code sliced for your printer, free.
Opening the ready-made model and downloading it as STL or 3MF are free, no card; AI changes use credits, from Maker at $7.99 a month.No printer? We print this part and ship it to your door. See its priceUpdated
1

Open

Create a free account (no card) and open this ready-made model in SpeakCAD. It renders in your browser, on your phone or computer. It is not a fixed STL: every dimension stays editable.
2

Adjust

Change its numbers in the viewer for free, or ask the AI in the chat: wall thickness, hole size, the thing it clips onto. AI changes use 2 credits per request (1 for a quick edit, 3 for a redesign), paid with a plan from Maker at $7.99 a month.
3

Print

Download a watertight STL or 3MF free, with your numbers and hand edits, or G-code sliced for your printer at the same price. After an AI change the download is included in every plan (4 credits without one).

Dimensions of the ready-made model (editable)

ParameterValue
pocket length41 mm
pocket width28 mm
pocket depth13 mm
wall thickness1.8 mm
general internal clearance0.3 mm
snap lip clearance0.15 mm
lid cavity depth6 mm
pin radius3 mm
total knuckles (base + lid alternate)5
outer diameter of loop12 mm
inner diameter (key ring size)6 mm
thickness (extrusion along X)4 mm
Measured values from the ready-made model; change any of them after opening it, or in the preview above.

Example prompt

Create a hinged travel case with a 41 x 28 x 13 mm pocket for a Whoop 4.0 battery pack, a print-in-place hinge, a snap lip with 0.15 mm clearance, a 12.5 x 7 mm USB-C cut-out on one end, a 6 mm key ring loop and 1.8 mm walls.

This prompt comes with the ready-made model when you sign in, in case you want the AI to redesign it (3 credits a redesign); changing numbers in the viewer is free.

Fit notes

Whoop changes the pack shape between generations and a downloaded case may be for the 3.0. In SpeakCAD you type the measurements of your pack, preview the case in the browser, add a slot for a spare strap in the chat, then download the STL.

Also searched as: whoop 4.0 battery pack case stl, whoop charger protective case 3d print, whoop battery holder 3d model, whoop 4.0 travel case 3d printed.

Questions people ask about a Whoop 4.0 battery pack protective travel case

A hard case for the Whoop 4.0 slide-on battery pack, the small rectangular block that is easy to crush in a gym bag, roughly 40 x 27 x 12 mm depending on revision. The pack sits in a 41 x 28 x 13 mm pocket with a foam-free friction fit, the hinged lid snaps shut with a 0.15 mm lip, and a 6 mm loop lets it hang on a key ring or bag zip. There is a 12.5 x 7 mm cut-out so the USB-C cable can charge the pack while it is inside. Walls are 1.8 mm and the case prints open side up.

Click Open it free on this page and create a free account (no card): the ready-made model opens in your browser, on your phone or computer, nothing to install. Change its numbers in the viewer for free and download a watertight STL or 3MF free, or G-code sliced for your printer at the same price. An AI change in the chat uses 2 credits per request (3 for a redesign), and the download after it is included in every plan (4 credits without one). Start with Maker: 50 credits a month for $7.99, cancel anytime.

On this page: open the ready-made model free in a SpeakCAD account (no card), change any dimension in the viewer, then download the STL or 3MF free, or G-code sliced for your printer at the same price.

A shared STL is modelled for someone else's measurements. Here you open the ready-made model free, change it to your measurements in the viewer, then download a file sized for the part you actually own, free as STL or 3MF.

Yes. SpeakCAD slices the part on its servers with OrcaSlicer and your printer's official profile (380+ printers, including Bambu Lab, Prusa, Creality and Elegoo), and you download the G-code (a sliced .gcode.3mf for Bambu Lab printers). G-code sliced for your printer costs the same as the STL: included in every plan, free for a part you shaped by hand, 4 credits without a plan for a part with AI work in it. Pick your printer on the printers page to see its profile.

No. SpeakCAD runs in the browser on your phone or computer: the chat, the 3D engine and the live viewer load in the tab. The only file you download is the finished STL, 3MF or sliced G-code.

Open, resize and print your Whoop 4.0 battery pack protective travel case

Nothing to install. Open the ready-made model in a free account, change its numbers in the viewer or shape it with the hand tools (a hole, a cut, rounded corners), then download the STL or 3MF free, or sliced G-code with credits.

Looking for a finished design by a maker? Check the marketplace, where makers sell rated models for credits.