Replacement parts

Kuat NV bike rack wheel tray end cap

The plastic caps on the ends of Kuat NV and Sherpa wheel trays crack in the cold and let water into the extrusion. This replacement cap is a rectangular plug with a 3 mm face plate, four 1.5 mm ribs that friction fit into the tray's hollow section with 0.2 mm interference, and a 5 mm hole for the original retaining screw. Dimensions come from the measured tray opening; print it face-down in ASA or PETG at 50 percent infill so it shrugs off road salt and UV. Open the ready-made model free, resize it on your phone or computer, then download a print-ready STL, 3MF or G-code sliced for your printer, free.
Opening the ready-made model and downloading it as STL or 3MF are free, no card; AI changes use credits, from Maker at $7.99 a month.No printer? We print this part and ship it to your door. See its priceUpdated
1

Open

Create a free account (no card) and open this ready-made model in SpeakCAD. It renders in your browser, on your phone or computer. It is not a fixed STL: every dimension stays editable.
2

Adjust

Change its numbers in the viewer for free, or ask the AI in the chat: wall thickness, hole size, the thing it clips onto. AI changes use 2 credits per request (1 for a quick edit, 3 for a redesign), paid with a plan from Maker at $7.99 a month.
3

Print

Download a watertight STL or 3MF free, with your numbers and hand edits, or G-code sliced for your printer at the same price. After an AI change the download is included in every plan (4 credits without one).

Dimensions of the ready-made model (editable)

ParameterValue
face plate width64 mm
face plate height32 mm
face plate thickness3 mm
outer corner rounding2 mm
insertion depth15 mm
total clearance for sliding fit before ribs0.2 mm
rib protrusion height1.5 mm
interference per rib (added beyond plug face)0.2 mm
rib width across2 mm
Measured values from the ready-made model; change any of them after opening it, or in the preview above.

Example prompt

Model a rectangular end cap for a 60 x 28 mm hollow aluminium tray with a 3 mm face plate 64 x 32 mm, a 15 mm deep plug with four 1.5 mm friction ribs at 0.2 mm interference, a 5 mm screw hole and 2 mm rounded outer corners.

This prompt comes with the ready-made model when you sign in, in case you want the AI to redesign it (3 credits a redesign); changing numbers in the viewer is free.

Fit notes

Tray extrusions differ between Kuat, Thule T2 and Yakima HoldUp racks and even between generations, so a downloaded cap may be a millimetre off and fall out on the motorway. Measure your tray, tell SpeakCAD the opening size and screw position, preview the cap in the browser, tweak the rib interference in the chat, then download the STL.

Also searched as: kuat nv end cap replacement 3d print, kuat bike rack tray cap stl, hitch bike rack wheel tray end cap, 3d printed kuat sherpa parts.

Questions people ask about a Kuat NV bike rack wheel tray end cap

The plastic caps on the ends of Kuat NV and Sherpa wheel trays crack in the cold and let water into the extrusion. This replacement cap is a rectangular plug with a 3 mm face plate, four 1.5 mm ribs that friction fit into the tray's hollow section with 0.2 mm interference, and a 5 mm hole for the original retaining screw. Dimensions come from the measured tray opening; print it face-down in ASA or PETG at 50 percent infill so it shrugs off road salt and UV.

Click Open it free on this page and create a free account (no card): the ready-made model opens in your browser, on your phone or computer, nothing to install. Change its numbers in the viewer for free and download a watertight STL or 3MF free, or G-code sliced for your printer at the same price. An AI change in the chat uses 2 credits per request (3 for a redesign), and the download after it is included in every plan (4 credits without one). Start with Maker: 50 credits a month for $7.99, cancel anytime.

On this page: open the ready-made model free in a SpeakCAD account (no card), change any dimension in the viewer, then download the STL or 3MF free, or G-code sliced for your printer at the same price.

A shared STL is modelled for someone else's measurements. Here you open the ready-made model free, change it to your measurements in the viewer, then download a file sized for the part you actually own, free as STL or 3MF.

Yes. SpeakCAD slices the part on its servers with OrcaSlicer and your printer's official profile (380+ printers, including Bambu Lab, Prusa, Creality and Elegoo), and you download the G-code (a sliced .gcode.3mf for Bambu Lab printers). G-code sliced for your printer costs the same as the STL: included in every plan, free for a part you shaped by hand, 4 credits without a plan for a part with AI work in it. Pick your printer on the printers page to see its profile.

No. SpeakCAD runs in the browser on your phone or computer: the chat, the 3D engine and the live viewer load in the tab. The only file you download is the finished STL, 3MF or sliced G-code.

Open, resize and print your Kuat NV bike rack wheel tray end cap

Nothing to install. Open the ready-made model in a free account, change its numbers in the viewer or shape it with the hand tools (a hole, a cut, rounded corners), then download the STL or 3MF free, or sliced G-code with credits.

Looking for a finished design by a maker? Check the marketplace, where makers sell rated models for credits.