Replacement parts

DeWalt TSTAK lid latch clip replacement

A replacement side latch for DeWalt TSTAK II, IV and VI cases, whose clear polycarbonate latches crack at the pivot when the case is carried by one handle. The clip is 38 mm wide and 55 mm tall with a 6 mm pivot boss each side bored 4.2 mm for the steel pin, a 3 mm inward hook that catches the lid rib, and 2 mm walls. A 12 by 20 mm finger pad on the front has 1 mm raised ribs for grip. Print it on its back in PETG or ABS with 4 perimeters and no supports; the hook overhang is under 45 degrees. Open the ready-made model free, resize it on your phone or computer, then download a print-ready STL, 3MF or G-code sliced for your printer, free.
Opening the ready-made model and downloading it as STL or 3MF are free, no card; AI changes use credits, from Maker at $7.99 a month.No printer? We print this part and ship it to your door. See its priceUpdated
1

Open

Create a free account (no card) and open this ready-made model in SpeakCAD. It renders in your browser, on your phone or computer. It is not a fixed STL: every dimension stays editable.
2

Adjust

Change its numbers in the viewer for free, or ask the AI in the chat: wall thickness, hole size, the thing it clips onto. AI changes use 2 credits per request (1 for a quick edit, 3 for a redesign), paid with a plan from Maker at $7.99 a month.
3

Print

Download a watertight STL or 3MF free, with your numbers and hand edits, or G-code sliced for your printer at the same price. After an AI change the download is included in every plan (4 credits without one).

Dimensions of the ready-made model (editable)

ParameterValue
overall width38 mm
overall height55 mm
plate thickness2 mm
edge fillet radius0.8 mm
pivot boss diameter6 mm
bore hole diameter4.2 mm
bosses distance from bottom edge6 mm
inward hook length3 mm
finger pad width12 mm
finger pad height20 mm
rib raised height1 mm
rib width1.5 mm
Measured values from the ready-made model; change any of them after opening it, or in the preview above.

Example prompt

Design a case latch 38 mm wide, 55 mm tall and 2 mm thick with two 6 mm pivot bosses bored 4.2 mm and 30 mm apart at the bottom, a 3 mm inward hook at the top angled 40 degrees, a 12 by 20 mm finger pad with 1 mm raised ribs, and 0.8 mm edge fillets.

This prompt comes with the ready-made model when you sign in, in case you want the AI to redesign it (3 credits a redesign); changing numbers in the viewer is free.

Fit notes

TSTAK latches changed between generations, so a part from a forum may not close. In SpeakCAD you describe your case and measure the pin, preview the clip in the browser, swap to a ToughSystem geometry in the chat, and download the STL.

Also searched as: dewalt tstak latch replacement 3d print, tstak clip stl, dewalt tstak broken latch fix, tstak case latch 3d printed.

Questions people ask about a DeWalt TSTAK lid latch clip replacement

A replacement side latch for DeWalt TSTAK II, IV and VI cases, whose clear polycarbonate latches crack at the pivot when the case is carried by one handle. The clip is 38 mm wide and 55 mm tall with a 6 mm pivot boss each side bored 4.2 mm for the steel pin, a 3 mm inward hook that catches the lid rib, and 2 mm walls. A 12 by 20 mm finger pad on the front has 1 mm raised ribs for grip. Print it on its back in PETG or ABS with 4 perimeters and no supports; the hook overhang is under 45 degrees.

Click Open it free on this page and create a free account (no card): the ready-made model opens in your browser, on your phone or computer, nothing to install. Change its numbers in the viewer for free and download a watertight STL or 3MF free, or G-code sliced for your printer at the same price. An AI change in the chat uses 2 credits per request (3 for a redesign), and the download after it is included in every plan (4 credits without one). Start with Maker: 50 credits a month for $7.99, cancel anytime.

On this page: open the ready-made model free in a SpeakCAD account (no card), change any dimension in the viewer, then download the STL or 3MF free, or G-code sliced for your printer at the same price.

A shared STL is modelled for someone else's measurements. Here you open the ready-made model free, change it to your measurements in the viewer, then download a file sized for the part you actually own, free as STL or 3MF.

Yes. SpeakCAD slices the part on its servers with OrcaSlicer and your printer's official profile (380+ printers, including Bambu Lab, Prusa, Creality and Elegoo), and you download the G-code (a sliced .gcode.3mf for Bambu Lab printers). G-code sliced for your printer costs the same as the STL: included in every plan, free for a part you shaped by hand, 4 credits without a plan for a part with AI work in it. Pick your printer on the printers page to see its profile.

No. SpeakCAD runs in the browser on your phone or computer: the chat, the 3D engine and the live viewer load in the tab. The only file you download is the finished STL, 3MF or sliced G-code.

Open, resize and print your DeWalt TSTAK lid latch clip replacement

Nothing to install. Open the ready-made model in a free account, change its numbers in the viewer or shape it with the hand tools (a hole, a cut, rounded corners), then download the STL or 3MF free, or sliced G-code with credits.

Looking for a finished design by a maker? Check the marketplace, where makers sell rated models for credits.